9 MIN READ

The Evolution of Equipment at Existing Conditions

Amanda Zaslow
3D Laser Scanning
Equipment
BIM

For over 26 years, Existing Conditions has been at the forefront of the industry. Before incorporating advanced reality capture equipment, we relied on traditional methods such as single-point (“disto”) lasers and total stations.

Introduction and Background:

Existing Conditions was created to deliver high-quality documentation more accurately, efficiently, and cost-effectively than anyone else in the market. We specialize in providing highly accurate as-built drawings and existing condition surveys, utilizing advanced 3D laser scanning technology.

However, in 2011, with deploying our first scanner, the FARO Focus, Existing Conditions embraced advanced reality capture technology, completely revamping our processes and setting a new standard for accuracy and efficiency in building documentation. This strategic shift not only contributed to our success but also set the stage for what was to come in the adoption of advanced reality capture equipment across the industry. Read on to find out more about the technology we have deployed over the past decade.

FARO Focus (2011):

In 2011, the adoption of 3D laser scanning technology marked a transformative period for Existing Conditions. The affordability of the FARO Focus 3D laser scanners reduced purchasing risks, beginning our transition. Our team quickly learned the methodologies that made the new scanner accurate and successful. The introduction of spherical targets accelerated our scanning process, which automated processing time and allowed for faster documentation of buildings. This innovation enabled us to collect significantly more data efficiently and accurately compared to traditional, hand laser methods.

FARO Focus laser scanner
FARO Focus 3D laser scanner pictured on-site scanning the Bigelow Chapel in Watertown, Massachusetts.

The integration of 3D laser scanning was crucial for us by providing a reliable method for verifying our work through point cloud data. This advancement greatly improved our quality control procedures, reducing the need for repeated site visits. Additionally, we introduced 3D virtual walkthroughs as part of our services, complementing project deliverables alongside 3D Revit models or 2D CAD drawings. Embraced by clients, these virtual tours replaced extensive on-site photography, streamlining project workflows and reducing the need for frequent site visits. During this period, Existing Conditions emerged as the largest user of FARO laser scanners on the East Coast.

FARO Freestyle Handheld Scanner (2015):

In 2015, Existing Conditions deployed the FARO Freestyle Handheld 3D Laser Scanner. The FARO Freestyle was a useful tool for capturing intricate details on various projects. As an example, we deployed this scanner on the exterior of a building featuring delicate grotesques that were going to be taken down and put back up.

These sculptures were scanned to have them documented for historical preservation, safeguarding them against any damage from when they were removed from the building. The handheld design allowed for complete 360-degree scanning around objects, which was not possible with tripod-mounted scanners limited to certain angles.

FARO Freestyle Handheld scanner.
Photo of the FARO Freestyle Handheld scanner.

Leica RTC360 and Leica BLK360 Gen 1 (2018):

Leica RTC360:

In 2018, the adoption of the Leica RTC360 marked a significant advancement in Existing Conditions’ reality capture capabilities, significantly enhancing our scanning process and setting a new standard for efficiency and accuracy in the architectural, engineering, and construction industry. The Leica RTC360 offered advantages to our scanning process by eliminating the need for spherical targets and relying on cloud-to-cloud technology with feature recognition. This innovation significantly increased efficiency, specifically in environments with tight scheduling needs like hospitals and schools. Its speed substantially reduced our time in the field, with a simple greyscale scan completed in just 26 seconds, compared to three minutes with previous scanners.

Leica RTC360
On-site image of our operations team utilizing the Leica RTC360.

The transition to Leica scanners required a setup of a centralized server and our Existing Conditions cloud to manage the large amounts of data efficiently. The Cyclone REGISTER 360 PLUS software of the Leica RTC360 outperformed previous scanners, generating cleaner data with millions of points, minimizing noise, and making a sharper image for us.

Lastly, the streamlined process managed through a tablet interface, has been more efficient by pre-registering scans on-site, reducing the risk of missing critical data points. Clients quickly recognized the benefits of the Leica RTC360's output, often preferring its data for their projects over that produced by previous scanners. Overall, the Leica scanners were a suitable choice for us due to the workflow and methodology for switching to them, and are also one of the most commonly used scanners to date.

Learn more about our most commonly used reality capture tools by visiting our equipment page.

Leica BLK360 Gen 1:

On the other hand, the first-generation Leica BLK360 scanners were marketed as a compact, user-friendly scanner for various professionals, including small architectural firms and interior designers. Existing Conditions initially deployed this scanner to get into small spaces, such as above-ceiling areas.

The Leica BLK360 G1 is also equipped with advanced features for comprehensive data capture. Its LiDAR sensor efficiently records 360,000 points per second to create 3D point clouds. Additionally, the integrated cameras enable the capture of 360-degree spherical HDR images, complete with thermal imaging capabilities. While the Leica BLK360 G1 was an easy-to-use tool, its early development limitations limited its efficiency.

Leica BLK 360 Gen 1
On-site image utilizing the Leica BLK360 Gen 1 at Northern Westchester Hospital in Mount Kisco, New York.

Artec Eva (2019):

The introduction of the Artec Eva scanner in 2019 provided Existing Conditions with improved fidelity, resolution, and accuracy in our scans. The tracking system of the scanner allowed us to capture finer architectural details with precision. This was particularly useful when scanning intricate details that needed to be recreated for building restoration purposes. By sending the scanned details to fabricators, they were able to accurately recreate and restore these architectural elements. The Artec Eva scanner became an invaluable tool in Existing Conditions’ arsenal, expanding our capabilities and enhancing our ability to capture and recreate intricate building details.

Artec Eva scanner
Richard St. Pierre, our Operations Associate pictured utilizing the Artec Eva scanner to scan the William R. Rodman House in New Bedford, Massachusetts.

Leica ScanStation P50 and NavVis VLX (2021):

Leica ScanStation P50:

In 2021, Existing Conditions deployed the Leica ScanStation P50 3D laser scanners. The Leica P50 3D laser scanners were originally designed for land surveyors and are known for being durable and robust. They are weatherproof and built to withstand harsh construction environments. In addition to their exceptional range and accuracy, the Leica P50 series scanners have a powerful inclinometer, this way the accurate data is in horizontal measurements. This is particularly important for tasks like deformation mapping and seeing what it would take to level concrete surfaces.

While the Leica RTC360 has a range of approximately 225 feet, the Leica ScanStation P50 scanner can reach up to a kilometer, making it a logical choice for scanning large-scale environments such as high-rise buildings. However, it's important to note that the Leica ScanStation P50 is not the right tool for every job. It is slower, bulkier, and requires more personnel to operate. Therefore, it should be used selectively for specific projects where its capabilities are necessary.

Leica ScanStation P50
On-site image utilizing the Leica ScanStation P50 at 85 Devonshire Street in Boston, Massachusetts.

NavVis VLX (2021):

In 2021, Existing Conditions reached a milestone when we introduced the NavVis VLX, our first 3D laser scanner that incorporates SLAM technology. The NavVis VLX is a mobile mapping device that leverages simultaneous location and measurements (SLAM) to provide accurate and efficient scanning capabilities. With its dual LiDAR sensors, SLAM software, 360° capture capability, high-resolution cameras, and touchscreen interface, the NavVis VLX brings speed and scalability to challenging projects.

However, it's important to note that the NavVis VLX is not suitable for every job due to its size and mobility limitations. Its large and above-head design makes it difficult to navigate through normal residential doorways. Additionally, it requires a significant amount of distance to effectively utilize its SLAM function. Nevertheless, when used in conjunction with other tools like the Leica RTC360 and Leica ScanStation P50 laser scanners, the NavVis VLX enhances our existing workflows.

NavVis VLX
Our operations team pictured on-site utilizing the NavVis VLX.

Leica Gen 2 BLK360, DJI Mini3 Pro, Autel Nano, DJI Mavic Enterprise 2 Series (2022):

Leica Gen 2 BLK360:

In 2022, Existing Conditions deployed the Leica Gen 2 BLK360 because it is a significant improvement over its original, offering enhanced reliability and accuracy. One of its standout features is the ability to capture images while scanning, eliminating the need for a separate revolution to capture pictures. This means that color scans can be completed in seconds, rather than tripling the scanning time as with other terrestrial scanners.

The inclusion of color in 3D virtual walkthroughs has become increasingly important for clients, as it enhances the clarity and fidelity of the images. While the Leica BLK360 Gen 1 was similar to the FARO Focus laser scanning, the Leica BLK360 Gen 2 is more comparable to the Leica RTC360, incorporating new tracking technology that eliminates the need for spherical targets and allows for easy movement and positioning.

Looking Ahead to Future Technologies

Existing Conditions is continuously monitoring emerging technologies in reality capture to stay at the forefront of the industry. One area of focus is SLAM technology, exemplified by the NavVis VLX 3D laser scanner, which utilizes control points to improve efficiency in the field.

In terms of hardware, the transition to solid-state LiDAR technology is anticipated, offering faster scanning times and instant data processing. Leica's BLK Pulse, for example, introduces flexible data points that can be individually adjusted for improved accuracy. Additionally, software advancements are expected, such as feature recognition algorithms that can automatically identify objects in point cloud data, speeding up the post-processing and modeling stages. The ability to work natively within point clouds, eliminating the need to create a separate 3D Revit model, is also a potential future development. Lastly, the industry will likely see improvements in processing speed and file size reduction to enhance efficiency in working with large amounts of scan data.

From Existing Conditions’ beginnings with single-point lasers (“disto”) to our current arsenal of state-of-the-art 3D laser scanners, we have consistently pushed the boundaries to deliver the best quality services to our clients. As we look ahead, Existing Conditions’ commitment to staying at the forefront of emerging technologies is our priority, ensuring that we continue to shape the future of reality capture and maintain our position as the industry leader.

Ready to experience the future of reality capture?

Contact us today to learn how Existing Conditions can elevate your project with our cutting-edge technology and industry-leading expertise.

Existing Conditions 3D Laser Scanning Services

Over the past 27 years, we have measured, documented, and modeled over 10,000 buildings spanning over 700 million square feet across the United States, establishing ourselves as an industry leader in 3D laser scanning. Architects, builders, engineers, developers, and facility managers, trust us to deliver digital representations of the as-built environment with unparalleled accuracy and efficiency. Our dedicated Project Managers provide fast and accurate 3D laser scanning services and expert CAD and BIM technicians create custom, detailed deliverables. Our greatest reward remains delivering superior-quality scan-to-BIM work and knowing we played a vital role in our clients’ unique and historic projects.

Ready to elevate your building measurements?
Partner with our expert team using advanced 3D laser scanning technology for project success.

FAQs

What is LiDAR?

LiDAR, which stands for Light Detection and Ranging, is a remote sensing method used to generate precise, three-dimensional information about the shape of an object and its surface characteristics. 3D laser scanners utilize LiDAR technology to precisely capture the three-dimensional data of a structure or site. LiDAR operates by emitting light as a pulsed laser to measure distances to a target. When these laser pulses bounce back to the scanner, the distances are recorded, mapping the spatial geometry of the area. This process collects millions of measurement points, each with x, y, and z coordinates, forming what is known as a point cloud.

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